Tuesday, November 29, 2016


With the boot toe up, pressed flat on the floor, here is the cardboard template for the front. The pin marks the center, and the scratch awl is used to trace the new edge. A cut down Teflon cutting board inserted into the boot makes this job easier.

Nearly two inches need to come off the back of the boot, so the canvas pull straps are removed, and their stitch holes made further down. Cutting was nerve-wracking at first, but not difficult.

This is not one of the Frenchmen's helmets from Monty Python and the Holy Grail. The secret of 18th century British bearskin caps is a mitre-shaped tin plate. Bent into a curve, it is drilled with holes for stitching. It is sandwiched between the hide and the linen lining, with the front plate over the hair.

The front cutout makes it lighter, more comfortable and it is matched to a small triangle of calf skin sewn into the bear hide. The whole mess at the edge is wrapped with a leather sweatband (velvet for NCOs on up.) One of the Royal Marine caps has holes drilled around the cutout. Since there are no known Fusilier bearskins, the height of the plate was determined by surviving German Fusilier mitre caps.

Here is our legally taken bear hide. Check your local laws before you buy one online. Some states have strict controls on bear parts. The pattern is sketched to take advantage of the hair crown on the back. All the hair should lay up on the cap. The very top of the pattern is cut in a shallow V-shape, for a nice tight seam over the point of the plate. The gradual curve is where the wool bag goes.

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